A novel data reduction technique for single slanted hot-wire measurements used to study incompressible compressor tip leakage flows

The single slanted hot-wire technique has been used extensively as a method for measuring three velocity components in turbomachinery applications. The cross-flow orientation of probes with respect to the mean flow in rotating machinery results in detrimental prong interference effects when using multi-wire probes. As a result, the single slanted hot-wire technique is often preferred. Typical data reduction techniques solve a set of nonlinear equations determined by curve fits to calibration data. A new method is proposed which utilizes a look-up table method applied to a simulated triple-wire sensor with application to turbomachinery environments having subsonic, incompressible flows. Specific discussion regarding corrections for temperature and density changes present in a multistage compressor application is included, and additional consideration is given to the experimental error which accompanies each data reduction process. Hot-wire data collected from a three-stage research compressor with two rotor tip clearances are used to compare the look-up table technique with the traditional nonlinear equation method. The look-up table approach yields velocity errors of less than 5 % for test conditions deviating by more than 20 °C from calibration conditions (on par with the nonlinear solver method), while requiring less than 10 % of the computational processing time.