TY - GEN
T1 - Application of electric current in Friction Stir Welding
AU - Pitschman, Matthew
AU - Dolecki, Jacob W.
AU - Johns, Garret W.
AU - Zhou, Jun
AU - Roth, John T.
PY - 2010/12/1
Y1 - 2010/12/1
N2 - Friction Stir Welding (FSW) is a relatively new joining technique and has many applications. In FSW, heat generated due to friction between FSW tool and work-piece material softens the material and allows the materials in work-pieces to be stirred and joined together. FSW allows the work-pieces to be joined without reaching the melting point of the material, thus resulting in better welds. However, a large amount of mechanical energy has to be consumed for FSW of highstrength, difficult-to-weld metals such as titanium alloys. Hence, new FSW methods should be investigated to reduce the required energy. In this study, an innovative electrically enhanced friction stir welding (EEFSW) has been developed. Electric current is passed in welding coupons of Aluminum 6061 plates and its effect on welding process and welds are examined. The results indicate that, with the aid of electric current, improvement in welding speed and reduction in energy consumption is obtainable, which enhances the productivity and widens the range of applications of FSW. Weld properties are found to be affected by the introduced current as well.
AB - Friction Stir Welding (FSW) is a relatively new joining technique and has many applications. In FSW, heat generated due to friction between FSW tool and work-piece material softens the material and allows the materials in work-pieces to be stirred and joined together. FSW allows the work-pieces to be joined without reaching the melting point of the material, thus resulting in better welds. However, a large amount of mechanical energy has to be consumed for FSW of highstrength, difficult-to-weld metals such as titanium alloys. Hence, new FSW methods should be investigated to reduce the required energy. In this study, an innovative electrically enhanced friction stir welding (EEFSW) has been developed. Electric current is passed in welding coupons of Aluminum 6061 plates and its effect on welding process and welds are examined. The results indicate that, with the aid of electric current, improvement in welding speed and reduction in energy consumption is obtainable, which enhances the productivity and widens the range of applications of FSW. Weld properties are found to be affected by the introduced current as well.
UR - http://www.scopus.com/inward/record.url?scp=82455220416&partnerID=8YFLogxK
UR - http://www.scopus.com/inward/citedby.url?scp=82455220416&partnerID=8YFLogxK
U2 - 10.1115/MSEC2010-34166
DO - 10.1115/MSEC2010-34166
M3 - Conference contribution
AN - SCOPUS:82455220416
SN - 9780791849460
T3 - ASME 2010 International Manufacturing Science and Engineering Conference, MSEC 2010
SP - 185
EP - 189
BT - ASME 2010 International Manufacturing Science and Engineering Conference, MSEC 2010
T2 - ASME 2010 International Manufacturing Science and Engineering Conference, MSEC 2010
Y2 - 12 October 2010 through 15 October 2010
ER -