DEVELOPMENT OF A CUTTING DIRECTION AND SENSOR ORIENTATION INDEPENDENT MONITORING TECHNIQUE FOR END-MILLING

John T. Roth, Sudhakar M. Pandit

Research output: Chapter in Book/Report/Conference proceedingConference contribution

Abstract

In the authors' previous work, univariate models were fit to acceleration data to predict impending tool failure. Numerous end-milling life tests, conducted under a wide variety of cutting conditions, demonstrated that the method could consistently warn of impending failure between 6 inches (15 cm) and 8 inches (20 cm) prior to the actual event. This paper presents an improved method that increases the warning time and allows the technique to function independent of the cutting direction or sensor orientation. Using multivariate autoregressive models fit to triaxial accelerometer signals, monitoring indices are developed, verified and the results are compared with those from the univariate models. The multivariate models detected impending failure 30 inches (76 cm) priorto its occurrence, 23.5 inches (60 cm) earlier than with the univariate models. Furthermore, the multivariate models are able to monitor the condition of the tool, regardless of the cutting direction or sensor orientation.

Original languageEnglish (US)
Title of host publicationManufacturing Science and Engineering
PublisherAmerican Society of Mechanical Engineers (ASME)
Pages597-603
Number of pages7
ISBN (Electronic)9780791816462
DOIs
StatePublished - 1999
EventASME 1999 International Mechanical Engineering Congress and Exposition, IMECE 1999 - Nashville, United States
Duration: Nov 14 1999Nov 19 1999

Publication series

NameASME International Mechanical Engineering Congress and Exposition, Proceedings (IMECE)
Volume1999-U

Conference

ConferenceASME 1999 International Mechanical Engineering Congress and Exposition, IMECE 1999
Country/TerritoryUnited States
CityNashville
Period11/14/9911/19/99

All Science Journal Classification (ASJC) codes

  • Mechanical Engineering

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