Friction stir blind riveting for aluminum alloy sheets

Junying Min; Jingjing Li; Yongqiang Li; Blair E. Carlson; Jianping Lin; Wei Ming Wang

doi:10.1016/j.jmatprotec.2014.08.005

Friction stir blind riveting for aluminum alloy sheets

Junying Min
, Jingjing Li
, Yongqiang Li
, Blair E. Carlson
, Jianping Lin
, Wei Ming Wang

Harold and Inge Marcus Department of Industrial and Manufacturing Engineering

Research output: Contribution to journal › Article › peer-review

57 Scopus citations

Abstract

Single lap-shear joints of two Al alloy sheets: 2.0 mm AA6111-T4 and 2.0 mm AA6022-T4 were fabricated by applying the friction stir blind riveting (FBSR) process using either a 4.8 mm or 6.4 mm shank diameter blind rivet. The process window was investigated using three spindle speeds: 3000, 6000 and 9000 rpm and three feed rates: 120, 420 and 780 mm min^-1. Force and torque FSBR process data was captured and used in part to analyze the mechanical process during frictional penetration of the rivet. Over 95% of the total energy was consumed by the rotational motion during frictional penetration of the rivet. The combination of Al sheet alloy rivet, spindle speed, and feed rate have statistically significant effects upon the peak force, the peak torque, the energy input and the peak power; all of which need to be properly selected for an optimized process

Original language	English (US)
Pages (from-to)	20-29
Number of pages	10
Journal	Journal of Materials Processing Technology
Volume	215
DOIs	https://doi.org/10.1016/j.jmatprotec.2014.08.005
State	Published - Jan 2015

All Science Journal Classification (ASJC) codes

Ceramics and Composites
Computer Science Applications
Metals and Alloys
Industrial and Manufacturing Engineering

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10.1016/j.jmatprotec.2014.08.005

Cite this

@article{074ddb7f2e00454ea68296ce42b9c463,

title = "Friction stir blind riveting for aluminum alloy sheets",

abstract = "Single lap-shear joints of two Al alloy sheets: 2.0 mm AA6111-T4 and 2.0 mm AA6022-T4 were fabricated by applying the friction stir blind riveting (FBSR) process using either a 4.8 mm or 6.4 mm shank diameter blind rivet. The process window was investigated using three spindle speeds: 3000, 6000 and 9000 rpm and three feed rates: 120, 420 and 780 mm min-1. Force and torque FSBR process data was captured and used in part to analyze the mechanical process during frictional penetration of the rivet. Over 95\% of the total energy was consumed by the rotational motion during frictional penetration of the rivet. The combination of Al sheet alloy rivet, spindle speed, and feed rate have statistically significant effects upon the peak force, the peak torque, the energy input and the peak power; all of which need to be properly selected for an optimized process",

author = "Junying Min and Jingjing Li and Yongqiang Li and Carlson, \{Blair E.\} and Jianping Lin and Wang, \{Wei Ming\}",

note = "Funding Information: The authors would like to thank Anthony J. Blaszyk and John S. Agapiou from GM R\&D for their help in the FSBR tests. Financial support for this research was provided through the GM collaborative research at the University of Hawaii, USA and the project under grant No. 51375346 of the National Natural Science Foundation of China . Finally, the authors wish to acknowledge the editor and the reviewers of this manuscript for their insightful comments. ",

year = "2015",

month = jan,

doi = "10.1016/j.jmatprotec.2014.08.005",

language = "English (US)",

volume = "215",

pages = "20--29",

journal = "Journal of Materials Processing Technology",

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publisher = "Elsevier Limited",

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T1 - Friction stir blind riveting for aluminum alloy sheets

AU - Min, Junying

AU - Li, Jingjing

AU - Li, Yongqiang

AU - Carlson, Blair E.

AU - Lin, Jianping

AU - Wang, Wei Ming

N1 - Funding Information: The authors would like to thank Anthony J. Blaszyk and John S. Agapiou from GM R&D for their help in the FSBR tests. Financial support for this research was provided through the GM collaborative research at the University of Hawaii, USA and the project under grant No. 51375346 of the National Natural Science Foundation of China . Finally, the authors wish to acknowledge the editor and the reviewers of this manuscript for their insightful comments.

PY - 2015/1

Y1 - 2015/1

N2 - Single lap-shear joints of two Al alloy sheets: 2.0 mm AA6111-T4 and 2.0 mm AA6022-T4 were fabricated by applying the friction stir blind riveting (FBSR) process using either a 4.8 mm or 6.4 mm shank diameter blind rivet. The process window was investigated using three spindle speeds: 3000, 6000 and 9000 rpm and three feed rates: 120, 420 and 780 mm min-1. Force and torque FSBR process data was captured and used in part to analyze the mechanical process during frictional penetration of the rivet. Over 95% of the total energy was consumed by the rotational motion during frictional penetration of the rivet. The combination of Al sheet alloy rivet, spindle speed, and feed rate have statistically significant effects upon the peak force, the peak torque, the energy input and the peak power; all of which need to be properly selected for an optimized process

AB - Single lap-shear joints of two Al alloy sheets: 2.0 mm AA6111-T4 and 2.0 mm AA6022-T4 were fabricated by applying the friction stir blind riveting (FBSR) process using either a 4.8 mm or 6.4 mm shank diameter blind rivet. The process window was investigated using three spindle speeds: 3000, 6000 and 9000 rpm and three feed rates: 120, 420 and 780 mm min-1. Force and torque FSBR process data was captured and used in part to analyze the mechanical process during frictional penetration of the rivet. Over 95% of the total energy was consumed by the rotational motion during frictional penetration of the rivet. The combination of Al sheet alloy rivet, spindle speed, and feed rate have statistically significant effects upon the peak force, the peak torque, the energy input and the peak power; all of which need to be properly selected for an optimized process

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DO - 10.1016/j.jmatprotec.2014.08.005

M3 - Article

AN - SCOPUS:84906871556

SN - 0924-0136

VL - 215

SP - 20

EP - 29

JO - Journal of Materials Processing Technology

JF - Journal of Materials Processing Technology

ER -

Friction stir blind riveting for aluminum alloy sheets

Abstract

All Science Journal Classification (ASJC) codes

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