Nano/micro-scale morphologies of semi-interpenetrating poly(ε−caprolactone)/tung oil polymer networks: Isothermal and non−isothermal crystallization kinetics

The isothermal and non-isothermal crystallization kinetics of pure poly(ε−caprolactone) (PCL) and its blends with crosslinked tung oil were investigated as a function of composition, crystallization temperature, and heating rate using differential scanning calorimetric (DSC). The PCL/tung oil semi-interpenetrating polymer networks of different compositions were prepared via cationic polymerization of tung oil in the presence of homogenous solutions of PCL. This unique and relatively new in-situ polymerization and compatibilization blending technique created nano/micro-scale morphologies that cannot be obtained with the traditional melt-processing and/or solvent casting methods. Blends with different miscibility, phase behaviors, and morphologies (miscible, partially miscible, and immiscible) were observed as a function of composition with a constant concentration of boron trifluoride diethyl etherate (BFE) cationic initiator. The morphology of the semi-interpenetrating polymer networks was performed using scanning electron microscopy (SEM). Miscible blends with a single T_g for PCL ≤ 10 wt.%. were observed. While, on the other hand, partially miscible blends with two distinct T_gs and nanoscale morphologies and average particle sizes as small as 100 nm were observed for blends with 20 ≤ PCL wt.% ≤ 30. Immiscible blends with microscale highly interconnected, co-continuous two-phase morphology and two distinct T_gs were detected for 50 wt.% PCL. Both isothermal and non-isothermal crystallization kinetics were strongly influenced by the different miscibility and morphology of the blends. The isothermal and non-isothermal crystallization kinetics of PCL/tung oil blends were analyzed on the basis of Avrami and modified Avrami approaches, respectively. A substantial decrease in the isothermal (longer half time) and non-isothermal (T_m shifted to lower temperature) crystallization kinetics was observed as the concentration of PCL increased in the blends up to 30 wt.% due to the partially miscibility of the blends in this composition range. In a contrast, for 50 wt.% PCL blend, a considerable increase in the crystallization kinetics (isothermal and non-isothermal) was detected due to the highly interconnected, co-continuous two-phase morphology.