Phytase dose effects in practically formulated diets that vary in ingredient composition on feed manufacturing and broiler performance

Considering approaches to efficiently produce broiler chickens, an experiment was conducted to describe the manufacturing and feeding effects of a corn, soybean meal, and wheat based diet with varying levels of corn distillers dried grains with solubles (DDGS) and commercial phytase. Treatments were arranged in a 3 × 2 factorial randomized complete block design varying in phytase (zero, 1,000, and 6,000 FTU/kg) and DDGS inclusion (zero or 5%). Phytase inclusion decreased dietary non-phytate phosphorous (nPP) and total Calcium (Ca) in formulation by 0.12 and 0.1%, respectively. Diets were steam conditioned at 82°C for 10 s, extruded through a 4.7 × 38 mm pellet die, and fed as crumbles (starter and grower) or pellets (finisher). Ten replicate pens of straight-run Hubbard × Cobb 500 chicks consumed one of 6 dietary treatments for 38 days. Phytase improved feed conversion ratio (FCR) in the starter period (P = 0.05), but benefits were not apparent in the grower or finisher periods. Phytase and formulation main effects interacted to affect overall FCR (P = 0.05), demonstrating a 0.05 decrease in FCR when birds were fed a diet containing a super-dose of phytase and without DDGS relative to diets containing a super-dose of phytase and DDGS. The DDGS likely provided reduced nutrient availability relative to their nutrient values used for diet formulation or provided non-starch polysaccharides (NSP) at a level that decreased bird performance. Based on tibia ash measures, performance improvement associated with the super-dose of phytase was likely associated with reducing phytate phosphorus gastrointestinal irritation rather than meeting bird phosphorus requirement.