Synthesis of Na-A and/or Na-X zeolite/porous carbon composites from carbonized rice husk

Na-A and/or Na-X zeolite/porous carbon composites were prepared under hydrothermal conditions by NaOH dissolution of silica first from carbonized rice husk followed by addition of NaAlO₂ and in situ crystallization of zeolites i.e., using a two-step process. When a one-step process was used, both Na-A and Na-X zeolites crystallized on the surface of carbon. Na-A or Na-X zeolite crystals were prepared on the porous carbonized rice husk at 90 °C for 2-6 h by changing the SiO₂/Al₂O₃, H₂O/Na₂O and Na₂O/SiO₂ molar ratios of precursors in the two-step process. The surface area and NH₄⁺-cation exchange capacity (CEC) of Na-A zeolite/porous carbon were found to be 171 m²/g and 506 meq/100 g, respectively, while those of Na-X zeolite/porous carbon composites were 676 m²/g and 317 meq/100 g, respectively. Na-A and Na-X zeolites are well-known microporous and hydrophilic materials while carbonized rice husk was found to be mesoporous (pores of ∼3.9 nm) and hydrophobic. These hybrid microporous-mesoporous and hydrophilic-hydrophobic composites are expected to be useful for decontamination of metal cations as well as organic contaminants simultaneously.