Synthesis of PP graft copolymers via anionic living graft-from reactions of polypropylene containing reactive p-methylstyrene units

In this article, we discuss a new chemical route for preparing polypropylene (PP) graft copolymers containing a PP backbone and several (polar and nonpolar) polymer side chains, including polybutadiene, polystyrene, poly(p-methylstyrene), poly-(methyl methacrylate), and polyacrylonitrile. The new PP graft copolymers had a controlled molecular structure and a known PP molecular weight, graft density, graft length, and narrow molecular weight distribution of the side chains. The chemistry involves an intermediate poly(propylene-co-p-methylstyrene) copolymer containing few p-methylstyrene (p-MS) units. The methyl group in a p-MS unit could be lithiated selectively by alkylithium to form a stable benzylic anion. Because of the insolubility of the PP copolymer at room temperature, the excess alkylithium could be removed completely from the lithiated polymer. By the addition of the anionically polymerizable monomers, including polar and nonpolar monomers, the stable benzylic anions in PP initiated a living anionic graft-from polymerization at ambient temperature to produce PP graft copolymers without any significant side reactions. The side-chain length was basically proportional to the reaction time and monomer concentration.