SysML-based design chain information modeling for variety management in production reconfiguration

Satisfying diverse customer needs leads to proliferation of product variants. It is imperative to model the coherence of functional, product and process varieties throughout the design chain. Based on a model-based systems engineering approach, this paper applies the Systems Modeling Language (SysML) to model design chain information. To support variety management decisions, the SysML-based information models are further implemented as a variety coding information system. A case study of switchgear enclosure production reconfiguration system demonstrates that SysML-based information modeling excels in conducting requirements, structural, behavioral and constraints analysis and in performing trade-off study. In addition, it maintains semantic coherence along the design chain, keeps traceability across different levels of abstraction, thus improving interoperability among heterogeneous tools.